WRAP (the Waste & Resources Action Programme) post results of their LCA on milk packaging systems. Backround from the WRAP website is summarized below and can be found HERE along with the associated reports:
In 2007, WRAP commissioned Environmental Resources Management Limited (ERM) to carry out a study to review the environmental performance of various milk containers and the environmental benefits that can be achieved through recycling initiatives and lightweighting. Milk containers have been specifically selected due to a need to understand the effects and potential effects of recent innovations in milk packaging, as well as existing packaging options for milk.
Two studies were produced, considering milk containers used through a retail system and a doorstep delivery system. The studies have been critically reviewed by an external panel of experts to ensure that they are in line with ISO standards on life cycle assessment (ISO 14040:2006 and ISO 14044:2006).
The packaging systems reviewed were: glass bottles; HDPE bottles; PET bottles; pillow pouches, including serving jug; stand-up pouches; cartons with screwcap; and gable-top cartons.
Each format was, where feasible, assessed for: 100% virgin content; for up to two variations on the technically feasible recycled content; and for a lightweighting scenario.
A number of conclusions that can be drawn from the study apply across the milk packaging systems. The extraction or growing of raw material and the processing of these into packaging formats, whether this be the primary or secondary or transit packaging, is found to contribute the most to the environmental profile of the milk container systems. This means that the largest relative environmental savings are to be achieved through the improvement of these elements of the packaging life cycle.
Ways in which all formats could be improved have been identified, and the benefits of such measures quantified.
Reuse of glass bottles is shown to be a practical way in which their environmental impact can be minimised. Lightweighting containers and increasing recycled content had benefits for all systems where this was feasible, including glass containers, rigid plastic containers and pouches.
Every tonne of HDPE recycled back into milk containers avoids an estimated 1 tonne of CO2 equivalent compared to sending the material to landfill, and over 2 tonnes compared to energy recovery. For PET, the figure rises to 1.7 tonnes CO2 equivalent per tonne recycled back into milk containers. For glass, the saving is around 0.3 tonnes CO2 equivalent, in line with earlier studies.
Overall, the findings are found to support the waste hierarchy; reducing use of materials provides the greatest potential savings, followed by recycling, energy recovery and finally landfill.
The data collected is insufficient to allow comparisons between materials, and cannot support switching packaging formats. Data gaps exist for all materials. In addition, there are a number of limitations to the studies; for example they do not consider any variation in milk shelf life resulting from use of different packaging materials, and do not consider economic issues or issues associated with public perceptions of the different formats. However, the studies provide an important insight into a range of environmental impacts associated with milk packaging systems, and as the first assessments published in the UK since 1972, represents an update to previous publically available information.